Process Control Operator

• Follow all safety and quality policies and procedures according to the existing guidelines.
• Wear / Use prescribed PPEs
• Follow standards on personal hygiene
• Use LOTO during troubleshooting and CILT
• Ensure that machine guarding is in place before and during production
• Use proper tools and equipment during troubleshooting and maintenance activities
• Follow prescribed work procedures and company safety rules and regulations

• Knowledge and application of technical skills to operate machinery safely and effectively in order to meet the production plan.
• Assesses his/her assigned equipment/s (mixers, storage tanks, material tanks, utilities, etc.) to ensure that it is within standard condition for both functionality, cleanliness, and safety.
• Proactively assess the bulk inventory and batch kits / material availability and flag to the First Line Manager / Process Engineer if any changes in the plan is needed.
• Ensure execution of the production based on the daily plan in accordance with the operational guidelines and procedures.
• Coordinates call-off of RM Batch Kit from the Dispensary Area.
• Ensures readiness of material tanks for the next batch and isotainer trucks.
• Checks the quality and quantity of ingredients during dosing and conducts on-line quality analysis based on the QCP (Quality Control Points) and makes necessary adjustments such that the bulk quality passes per SOP.
• Validates and reports the actual production in accordance with the production system and guidelines of the SAP.
• Validates bulk issued to Bulker or Bulk Dispensary Man.
• Ensure operation of the process mixers and conducts the cleaning, inspection, lubrication, and tightening/re-adjustments of the equipment under his/her responsibility.
• Conducts Autonomous Maintenance activities and minor repairs of equipment/s under his responsibility
• Ensures on-time, real time OPE loss and waste reporting within his shift and generates improvement ideas and Kaizens to eliminate losses.
• Fill up trackers (process sheet, dispensary sheet, machine checklists, recipe pop-ups, etc.) as required by QA for traceability.
• Responsible for real-time line loss measurement (minor stops, changeovers, equipment breakdown, and waste)
• Ensure proper handover to the incoming Process Control Operator between shifts.
• Performs other activities as maybe required by his First Line Manager.

• Compliance to company COBP, CR&R
• Compliance to the GMP and GHK rules of the plant

• Safety & Quality
• Waste Reduction
• Service - Output, Batches per Shift, Batch Cycle Time
• 1 Operator: 2 Mixers
• AM Calendar Completion/Weekly AM Compliance
• Reduction of Filling the Line Stoppages due to No Bulk Issues

• Participates in Focused Improvement activities
• Executes agreed Focused Improvement actions
• Raises improvement activities (OFI) and OPL
• Validates results and effectiveness of Focused Improvement activities via real time observations

• Perform routine activities such as operation, troubleshooting, repairs, and maintenance of Mixers and ensure that machines are available for production.
• Perform preventive and autonomous maintenance task, including CILT, based on the calendar given by the maintenance planner.
• Participates in the EWO (emergency work order) filling up and execution of actions that relates to prevent any similar breakdown.

• Able to operate simple gadgets such as smart phone and iPad
• Learn and adapt to digital tools as required by the Company

• Participates in trainings and other ad hoc activities as required by the Company

• Diploma in Engineering or any technical course relevant to stated functions
• Knowledge in hydraulic, electrical, or electronic process instrumentation and control systems
• Knows how to analyze the system and made recommendation for improvement.
• Knowledge of Basic R2S/UMS Principles such as UMS Pillars, OEE Computation, Loss Measurements, Problem Solving Techniques, Statistical Process Control and Cost Variance Analysis
• Basic knowledge in thermodynamics, heat exchanger, and pressure vessel operation
• Basic analytical skills for physico-chemical properties
• Basic knowledge of raw material quality and specifications
• Knowledge of the 5S principles and the ability to consistently practice them
• Skills and knowledge in proper lubrication for machines and other autonomous maintenance activities
• Knowledge in mechanical systems such as fasteners and mechanical drives
• Strong attention to detail regarding documentation
• Basic knowledge of OSHAS, EMS, GMP and HACCP
• Ability to prepare accurate technical reports, purchase requisitions, and communicate clearly both verbally and in writing
• Must possess basic PC skills, MS Excel skills, good communication skills, comfortable working in an open team environment, have the ability to plan, organize and execute work with a minimum of supervision and have a strong awareness of safety issues
• Open to Fresh Graduates and With Work Experience
• Willing to Work in General Trias, Cavite

Unilever